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Sludge thickening screw press

Sludge thickening screw press inherits the technical advantages of sludge dewatering screw press and developed its own advantages, such as low energy consumption, nigh efficiency, fully automatic control, and stable operation. It can directly thickenthe sludge in the secondary sedimentation tank quickly and continuously, and the sludge concentration is stable and adjustable in the range of 90-96%. After using tinis equiprient, thickening tark is not needed any more, which reduces construction ost and land space. Furthermore, it can effectively reduce the odor and phosphcorus release caused by the sludge in the thickening tank, release the workload of subsequent treatments, and significantly increase the capacity of sludge dewatering equipment.
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  • Detail

    Work Principle

    The sludge thickening screw press is composed of a thickener, a driving device, a filttate tank, a mixing system, and a frame. When the screw press is working, the sludge IS purnped to Ihe rousing tark by the sudge purmp, In the mean time, the dosng pumQ aiso guanttatively transports the polmer to the mixing tank, then the stirrina motor drives agitator to start mixing untl solid particles are floculated. When the liquid level reaches the upper level of the fiquid level sensor, the sersor gets a sigrwl and instructs the main motor of screw press to work, thereby starting to filter and press the sludge that comes into the screws body. Under the squeezing of the screw shaft, the sludge is raised step by step to the sludge outlet, and the filtrate flows out from the gap between the fixed ring and the moving ring.

    In general the sludge thickener screw press uses the principle of screw extrusion which is finalized by the strong extrusion force from the change of screw diameter and pitch, and the tiny gap between the rroving ring and the fixed ring, thus the sold andliguid can be separated. Sluckenthickening screw press is a new type of solick-licuid separationequipment for sludge concentration.

    Technical Features

    The sludge thickening range is wide, it is applicable to sludge consistency ranges from 98% to 99.8%. The concentrate of the thickened sludge is stable and adjustable in the range of 90-96%. High concentration efficiency and small land space. No filter cloth, self-cleaning, no clogging, no need for high-pressure washing water.

    Low speed operation, low energy consumption, low operating cost, no vibration, no noise.

    Closed operation reduces odor emissions.

    Few vulnerable parts, low maintenance cost and long service life. Fully automatic control, continuous operation, simple maintenance and management.

    Scope of application

    As the pretreatment equipment of the sludge deep dewateering system, it is usually matched with ultra-high pressure elastic press, membrane filter press and other sludge deep dewatering equipments.

    Replace the sludge thickening tank as the pretreatment equipment of the sludge dewatering system. Used in other slurry concentration or solid-liquid separation processes.

    Model Capacity(m3/hr) Sludge treatment capacity Screw
    specification
    Mud cake discharge outlet
    Off the ground
    (mm)
    Size (mm) Weight (kg) Running Weight (KG) Power (kw) water pressure Cleaning water consumption
    (L/h)
    Maintenance
    trequency
    Replacement cycle of wearing parts (year)
    2500mg/L 5000mg/L 10000mg/L 20000mg/L L W H Screw shaft Blender total Screw shaft Activity Ring
    DLN301 70~100kg/h 28  m³/h 14  m³/h 10  m³/h 5  m³/h φ300×1 500 3160 1150 2000 850 1250 0.75 0.55 1.3 0.1Mpa~0.2Mpa (No need for high pressure flushing device) 40 5 minutes/day 10 5
    DLN302 140~200kg/h 56  m³/h 28  m³/h 20  m³/h 10  m³/h φ300×2 500 3360 1350 2000 1200 1900 1.5 0.75 2.25 80 10 5
    DLN303 210~300kg/h 84  m³/h 42  m³/h 30  m³/h 15m³/h φ300×3 500 3560 1600 2000 1750 2550 2.25 1.1 3.35 120 10 5
    DLN304 280~400kg/h 112  m³/h 56  m³/h 40  m³/h 20  m³/h φ300×4 500 3700 2110 2000 2300 3400 3 1.1 4.1 160 10 5
    DLN351 120~160kg/h 48  m³/h 24  m³/h 16  m³/h 8m³/h φ350×1 680 3850 1200 2300 1030 1930 1.1 0.75 1.85 60 10 5
    DLN352 240~320kg/h 96 m3/h 48  m³/h 32  m³/h 16m³/h φ350×2 680 3950 1600 2300 1960 3110 2.2 1.1 3.3 120 10 5
    DLN353 360~480kg/h 144  m³/h 72  m³/h 48  m³/h 24  m³/h φ350×3 680 4250 2000 2300 2890 4390 3.3 1.5 4.8 180 10 5
    DLN354 480~640kg/h 192  m³/h 96  m³/h 64  m³/h 32  m³/h φ350×4 680 4400 2550 2300 3820 5420 4.4 0.75+0.75 5.9 240 10 5
    DLN401 200~300kg/h 80  m³/h 40  m³/h 30  m³/h 15m³/h φ400×1 880 4450 1400 2560 2090 4090 1.5 1.1 2.6 80 10 5
    DLN402 400~600kg/h 160  m³/h 80  m³/h 60  m³/h 30  m³/h φ400×2 880 4650 1900 2560 3280 5780 3 1.5 4.5 160 10 5
    DLN403 600~900kg/h 240  m³/h 120  m³/h 90  m³/h 45  m³/h φ400×3 880 4750 2550 2560 5170 7670 4.5 1.1+1.1 6.7 240 10 5
    DLN404 800~1200kg/h 320  m³/h 160  m³/h 120  m³/h 60  m³/h φ400×4 880 4850 3150 2560 6560 9060 6 1.1+1.1 8.2 320 10 5
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